Reusing a Jura LED dot-matrix display

Yes, this is about fancy displays – again. I have been wondering for a while whether it could be simple to repurpose the LED matrix displays often found in Jura coffee machines. Mounted behind tinted plastic they give the front panel a distinctly premium look. Coincidentally, they look highly similar to the Osram- and Avago-made PDSP/HDSP intelligent dot-matrix module series, which is what I was initially expecting to find when pulling apart the control panel of a scrapped Jura Impressa C9. Let’s just say the expectation was pretty far from the mark.

Jura LED dot matrix display, showing text while controlled by an Arduino.
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Adding S/P-DIF to your soundcard

This is something really simple I did a while ago…but wanted to show you nonetheless.

Most current notebooks still don’t provide an optical or even coaxial digital sound output, also known as S/P-DIF. This is something I can’t really relate to, as it might well be the only way to get encoded surround sound out of that thing without using an extra USB sound card or some crappy stereo upmixer. HDMI is also not the key to the problem since the digital audio stream is tightly embedded into the rest of the signal – an extractor circuit costs about 300 Euros over here!

Instead, save that time and take a look at your soundchip. Most feature S/P-DIF (especially if the containing device features HDMI) natively, but the corresponding pins are simply not connected to anything – which does not mean they are not active! Try to google for the part number (here ALC262), for most chips you will find datasheets right away. Once downloaded, head straight for the pin assignments section and keep an eye out for descriptors like “SPDIFO”.

Edit: If an output pin is available, chances are pretty good that it is useable even if the digital output is not shown in the mixer program. Some applications can turn off the optical output by software, but mostly that means the transmitter device while the data keeps on streaming.

In this case, the original docking station had the optical output built in even though the pin was left unconnected within the notebook, which made things a little easier – although it once again proves that manufacturers sometimes abandon pre-planned features for whatever reasons, which I as a customer generally don’t approve of.

Finding the corresponding pin on the dock connector was done using a generic multimeter. There should be no transistors or other obstructing parts in the signal path as most optical transmitters have built-in logic that only requires a TTL signal to switch the LED emitter. Out of the three or four pins on the transceiver device you should be able to identify one as ground, one as VCC and one of the remaining two will be the signal input. The remaining fourth one (if present) is most likely an enable pin and is tied to either VCC or GND.

Realtek ALC262 with upgrade
Realtek ALC262 with upgrade

Once the correct pin on the package is determined, carefully solder a thin enameled wire on top of it. This is the only tricky part and requires a thin tip and steady hands. Try not to heat it up for too long and check for accidental connections between the neighboring pins afterwards.

Aaaand you’re done. The signal you just tapped can be fed into an optical transmitter (e.g. TOTX… type) directly. By the way: If you are building/designing a digital to analog converter for audio purposes, this trick can be used to implement a very simple USB connection. Just get one of those cheap USB-plug soundcards. The chips inside mostly feature digital outputs and can be wired into an open TTL-compatible input of your DAC project.

Harddisk troubles

Somehow I managed to get a little work done last night (2AM), so here’s the story about the harddrive:

Some time ago, a friend dropped a dead 1TB harddisk on my workbench. It was installed in an brand new external disk enclosure and had signed off as soon as it was loaded with data. Eeek!

His first attempt was to write to the manufacturer of the drive and ask for a replacement PCB – some companies do it and in most cases the PCBs can be simply exchanged if the revision numbers are identical (they MUST be if you don’t want to risk even more data loss). In this case, they only offered him to exchange his drive for a new one. That would have been fine except for the data being lost.

So, I offered to take a look at the device. After plugging it in for the first time, I immediately noticed that the BIOS could not recognize the disk at all – it even hung during disk ID-ing, which is a strong sign of the drive controller not grasping what the heck is going on anymore. Meanwhile, the disk itself made beeping and whirring noises, followed by sharp clicks. As I could not hear the distinct noise of the spinning discs, I figured the spindle motor controller was a nice place to start off.

Current harddrive PCBs (WD10EACS in this case) consist  of two main function groups which are fully integrated into generic ICs or ASICs, meaning application specific integrated circuits.

WD10EACS circuit board

The ICs in the red area are the buffer and the main controller. This chip contains the whole intelligence of the disk. SMART programs and everything regarding data organization or transfer runs in here. The buffer IC temporarily stores the data being written/read while it has not been processed by the head mechanism or sent to the pc. I also marked some other important stuff on the PCB along the way.

The green area is what makes your disk spin. The spindle/VCM driver IC (STM SMOOTH L7251 3.1) generates a three phase motor drive signal for the platter spindle and moves the arm according to the main controller’s wishes. You can find a datasheet on the web, but it is for the predecessor L7250, which is similar in function but not in its pinout.

Now, what most people don’t realize is, how complicated harddrives are. They have full onboard diagnostic programs (which are VERY poorly documented of course, and these well-protected secrets are what makes data rescue companies so special) and even though they look simple on both outside and inside, they have to be precisely calibrated for optimal performance. Hence the need for exactly matching PCBs. But, since this case has all indications of hardware failure, no diagnostic program will fix the damage.

Motor drive testing in this case is best done with the drive board unscrewed from the disk. This will eventually increase the “failed start” SMART counters in the disk’s long-term memory, but whatever – it’s busted anyway. The reason for unhooking the board is that the motor coils, if not defective, present unknown resistances and inductances between the drive outputs and make your measurement extremely difficult. After connecting the four probes of my digital scope to the spindle connector, I started sampling and plugged the board in…

Scope screenshot for HDD drive signals
Scope screenshot of motor phases

…and this is what happened. Excuse the poor contrast, I usually only use white backgrounds when printing, to save toner.

What you see is the main startup algorithm doing its job. The controller first tries to find out what position the rotor magnet in the spindle motor is in, so it can generate matching signals for rapid acceleration. It does that by applying voltage to the different coils in changing combinations, following a pre-programmed pattern. After measuring the current rise-time for each combination, it can calculate the magnetic influences in the motor coils and from that the actual motor position. To explain the different traces, yellow blue and green are the actual three phases and the magenta-colored trace shows the center tap which is not present right now, since the motor is not connected. The phases are switched against the rail voltages by MOSFET half-bridges integrated into the IC.

I marked the important part in the graph – the yellow phase is missing something on the top of its waveform – there should be short high-pulses like on the other two. The controller notices that and tried to restart the process at the red mark. After failing twice, it decides to try and spin the disk some. This is called coarse drive mode, the visible pulsing is not meant to spin the motor to a certain frequency but rather to just turn it in case the motor is “stuck” in a non-discernible state (even though that should never happen). This part of the signal is responsible for the whirring noise as the motor actually moves, but poorly so because of the missing high level on one phase.

The next step will be to either find an exchange for the driver chip since I can’t find a matching PCB, or find  a way to replace the internal MOSFET bridge of the drive with an external one. If anyone knows where to get the actual L7251 3.1 datasheet, I’d be grateful for a hint.